Dakota BT Bolt Tension Monitor

Product Description

The Dakota BT Bolt Tension Monitor uses ultrasound to precisely measure fastener elongation, time (nanoseconds), load, stress & %strain.

When nuts and bolts are fastened together under load the action of tightening the nut increases the force applied to the bolt causing elongation.

By using ultrasonics, bolt tension monitors are not affected by temperature, friction or resistance factors affecting the accuracy of standard torque measurement techniques – giving the Dakota BT1-DL Bolt Tension Monitor accuracy within 0.0001mm.

Using the gauge’s USB interface together with the optional shut off accessory the gauge can be programmed to automatically stop the tightening process when the appropriate load has been applied.

Applications

Wind Turbines…..

Automotive Frames

Bridge Structures..

  

Theme Parks….

  

Technical Specifications

Part NumberDescriptionCertificate
Z-156-0008Dakota BT1-DL Bolt Tension Monitor (MiniMax)
Operating Temperature-10 to 60ºC 
Power Supply3 x AA batteries and via USB
Battery LifeAlkaline 35 hrs, Nicad 10 hrs, NI-MH 35 hrs
Gauge Weight383g – including batteries
Gauge Dimensions63.5 x 165 x 31.5mm

● Certificate supplied as standard

Product Features

ModelBT1-DL
Display Mode 
Material thickness digits display
A-ScanRectified +/- (half wave view), or RF (full waveform view)
Measurement RangePE – 25.4 – 25,400mm
Resolution0.001mm  or 0.0001mm switchable
Measurement Rate 
Manual8 readings per second
Velocity Calibration Range1250 – 13,995m/s
Temperature Compensation
Limit Alarm Mode
Memory and Data Logging4GB internal memory
Sequential and grid batching
Bitmap graphic capture and capture viewer
Calibration OptionsAutomatic, fixed, single and two-point
Transducer Probe TypeSingle element
Transducer Frequency Range1 – 10MHz
Display1/8” VGA greyscale display (240 x 160 pixels)
Viewable area 62 x 45.7mm
Units (Selectable)mm, μs,°C
LED BacklightOn / Off/ Auto
Repeatability / Stability Indicator
Low Battery Indicator
Battery Save ModeAuto
Transducer Connector TypeMicrodot, Lemo and BNC
USB-C Interface
Temperature Sensor5 pin LEMO 1
Screen Refresh Rate30 Hz
TimingPrecision TCXO timing with single shot 100 MHz 8 bit ultra-low power digitizer
Pulser TypeSquare Wave. Selectable 100, 150 and 200 volts. Selectable options Spike, Thin, and Wide. 80 to 400ns
Damping50, 75, 100, 300, 600, & 1500ohms
Frequency BandBroadband 1.8 – 19 MHz (-3dB) filter
Horizontal Linearity+/- 0.4% FSW
Vertical Linearity+/- 1% FSH
Amplifier Linearity+/- 1 dB
Amplitude Measurement0 to 100% FSH, with 1% resolution
Delay25,400 mm at steel velocity
Measurement GateOne gate with audible and visual alarm. Amplitude 5-95%, 1% steps
Setups64 custom user defined setups; factory setups can also be edited by the user
Auto SetAutomates the detection, scope, and display setting process for each individual bolt
Alarm LimitsAdjustable Hi/Low tolerances with visual LED’s and audible beeper
Field CalibrationVector or Regression correction curve for increased accuracy using Load & Stress
Alarm Limits BarHi & Lo alarm limits for displaying an acceptable tolerance range
DetectionsZero Crossing
TimeNanoseconds
ElongationChange in length (mm)
LoadForce load applied (pounds KIP, or megapascals MPa)
StressForce for unit area stress applied (millimeters per millimeter)
%StrainRatio of elongation to effective length
Bolt MaterialsSelect types from a preset or custom list
Glue-OnAvailable for short bolts with minimal/short elongations to eliminate transducer placement errors

Data Sheet

Standards

Factory calibration traceable to NIST & MIL-STD-45662A

Accessories

1.8m RS232 ( DB-9 to lemo )  
Part Number:N-306-0010
  
  
  
  
  
USB to Serial Adapter  
Part Number:N-402-0510
  
  
  
  
  
USB-C to USB TYPE A 1m data cable  
Part Number:N-003-0330
  
  
  
  
  
Temperature Sensor with 1.8m cable  
Part Number:A-156-8001
  
  
  
  
  

Packing List

Packing ListZ-156-0008
Unit
3x AA Batteries
Couplant
USB Type A to Type C Transfer Cable
Carrying Case
10’Lemo to Microdot Transducer
PC Untility Software (from website)
Operation Manual
Certificate

Part Numbers

Dakota BT1-DL Bolt Tension Monitor (MiniMax)  
Part Number:Z-156-0008
  
  
  
  
  

Instruction Manual