Dakota BT Bolt Tension Monitor

Product Description

The Dakota BT Bolt Tension Monitor uses ultrasound to precisely measure fastener elongation, time (nanoseconds), load, stress & %strain.

When nuts and bolts are fastened together under load the action of tightening the nut increases the force applied to the bolt causing elongation.

By using ultrasonics, bolt tension monitors are not affected by temperature, friction or resistance factors affecting the accuracy of standard torque measurement techniques – giving the Dakota BT1-DL Bolt Tension Monitor accuracy within 0.0001mm.

Using the gauge’s USB interface together with the optional shut off accessory the gauge can be programmed to automatically stop the tightening process when the appropriate load has been applied.

Applications

Wind Turbines…..

Automotive Frames

Bridge Structures..

Theme Parks….

Technical Specifications

Part Number Description Certificate
Z-156-0008 Dakota BT1-DL Bolt Tension Monitor (MiniMax)
Operating Temperature -10 to 60ºC
Power Supply 3 x AA batteries and via USB
Battery Life Alkaline 35 hrs, Nicad 10 hrs, NI-MH 35 hrs
Gauge Weight 383g – including batteries
Gauge Dimensions 63.5 x 165 x 31.5mm

● Certificate supplied as standard

Product Features

Model BT1-DL
Display Mode
Material thickness digits display
A-Scan Rectified +/- (half wave view), or RF (full waveform view)
Measurement Range PE – 25.4 – 25,400mm
Resolution 0.001mm  or 0.0001mm switchable
Measurement Rate
Manual 8 readings per second
Velocity Calibration Range 1250 – 13,995m/s
Temperature Compensation
Limit Alarm Mode
Memory and Data Logging 4GB internal memory
Sequential and grid batching
Bitmap graphic capture and capture viewer
Calibration Options Automatic, fixed, single and two-point
Transducer Probe Type Single element
Transducer Frequency Range 1 – 10MHz
Display 1/8” VGA greyscale display (240 x 160 pixels)
Viewable area 62 x 45.7mm
Units (Selectable) mm, μs,°C
LED Backlight On / Off/ Auto
Repeatability / Stability Indicator
Low Battery Indicator
Battery Save Mode Auto
Transducer Connector Type Microdot, Lemo and BNC
USB-C Interface
Temperature Sensor 5 pin LEMO 1
Screen Refresh Rate 30 Hz
Timing Precision TCXO timing with single shot 100 MHz 8 bit ultra-low power digitizer
Pulser Type Square Wave. Selectable 100, 150 and 200 volts. Selectable options Spike, Thin, and Wide. 80 to 400ns
Damping 50, 75, 100, 300, 600, & 1500ohms
Frequency Band Broadband 1.8 – 19 MHz (-3dB) filter
Horizontal Linearity +/- 0.4% FSW
Vertical Linearity +/- 1% FSH
Amplifier Linearity +/- 1 dB
Amplitude Measurement 0 to 100% FSH, with 1% resolution
Delay 25,400 mm at steel velocity
Measurement Gate One gate with audible and visual alarm. Amplitude 5-95%, 1% steps
Setups 64 custom user defined setups; factory setups can also be edited by the user
Auto Set Automates the detection, scope, and display setting process for each individual bolt
Alarm Limits Adjustable Hi/Low tolerances with visual LED’s and audible beeper
Field Calibration Vector or Regression correction curve for increased accuracy using Load & Stress
Alarm Limits Bar Hi & Lo alarm limits for displaying an acceptable tolerance range
Detections Zero Crossing
Time Nanoseconds
Elongation Change in length (mm)
Load Force load applied (pounds KIP, or megapascals MPa)
Stress Force for unit area stress applied (millimeters per millimeter)
%Strain Ratio of elongation to effective length
Bolt Materials Select types from a preset or custom list
Glue-On Available for short bolts with minimal/short elongations to eliminate transducer placement errors

Data Sheet

Standards

Factory calibration traceable to NIST & MIL-STD-45662A

Accessories

1.8m RS232 ( DB-9 to lemo )
Part Number: N-306-0010
USB to Serial Adapter
Part Number: N-402-0510
USB-C to USB TYPE A 1m data cable
Part Number: N-003-0330
Temperature Sensor with 1.8m cable
Part Number: A-156-8001

Packing List

Packing List Z-156-0008
Unit
3x AA Batteries
Couplant
USB Type A to Type C Transfer Cable
Carrying Case
10’Lemo to Microdot Transducer
PC Untility Software (from website)
Operation Manual
Certificate

Part Numbers

Dakota BT1-DL Bolt Tension Monitor (MiniMax)
Part Number: Z-156-0008

Instruction Manual